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cepi100days.txt
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Delivering Pandemic Vaccines
in 100 Days
what will it take?
2022
Executive Summary
3
The development and authorisation of novel vaccines against SARS-CoV-2 in less than a year is a triumph of scientific and technological innovation. However, despite these accelerated development timelines, more than 70 million COVID-19 cases and 1.6 million resulting deaths were recorded worldwide before the first vaccine, BNT162b2 from Pfizer-BioNTech, received authorisation for emergency use, by which point the pandemic had become unstoppable. A more rapid response that contained the spread of the virus could have significantly limited the human and socio-economic cost of the pandemic.
In recognition of the potential impact that earlier, widespread availability of vaccines could have, CEPI has articulated an aspirational goal: vaccines should be ready for initial authorisation and manufacturing at scale within 100 days of recognition of a pandemic pathogen, when appropriate. Coupled with improved surveillance providing earlier detection and warning, and with swift and effective use of non-pharmaceutical interventions such as testing, contact tracing and social distancing to suppress disease transmission, delivering a vaccine within 100 days would give the world a better chance of containing and controlling future pathogenic threats and averting the type of catastrophic global public health and socio-economic impacts caused by COVID-19. These efforts should have a strong focus on increasing capabilities in LICs and LMICs and enabling equitable access to products once developed – no one is safe until everyone
is safe.
CEPI has undertaken an in-depth exercise to identify innovations that could accelerate the development process and challenges that would need to be overcome to meet the 100-day aspiration. This exercise draws on joint research carried out between CEPI and McKinsey & Company, which included
interviews with 46 representatives from vaccine- development firms, international organisations, regulatory agencies, academia, and the media, along with an extensive review and analysis
of publicly available information.
This paper describes the findings of this exercise, focusing on the factors that enabled such rapid development of COVID-19 vaccines to develop a consensus around the most condensed timeline under which vaccines could be developed if these lessons were applied. It then describes a substantial shift from the current vaccine development paradigm necessary to deliver a vaccine for initial use within 100 days, and highlights areas of scientific and technological advancement that could underpin this shift. Recognising that innovations in research and development can only deliver global, real-world impact if they are made equitably accessible and
are implemented in a supportive financing and governance ecosystem, the paper then discusses the requirements of an effective enabling pandemic preparedness and response ecosystem. Finally, the paper describes the investments and activities that CEPI and others are undertaking towards achieving the 100-day aspiration.
This paper focuses very deliberately on the technical and scientific innovations in vaccine development required to achieve speed in responding to an outbreak. This focus on speed should not distract from the importance of achieving scalability of manufacturing and ensuring equitable access to
all in need of being protected during an outbreak, regardless of geographic location or ability to pay. Finally, we acknowledge that enabling the 100-day aspiration would come with a number of risks which would need to be extensively evaluated in advance of a pandemic, and the goal should be pursued only if the right safeguards, particularly regarding safety risks, are put in place.
4
Accelerated vaccine development during the COVID-19 pandemic
The development timelines from the day the COVID-19 sequence was made available until emergency use authorisation by a stringent regulatory authority or issuance of an Emergency
Use Listing (EUL) by the World Health Organization (WHO) ranged from 326 to 706 days for the vaccines evaluated1. To understand the factors
that enabled accelerated vaccine development during the COVID-19 pandemic, this exercise evaluated the development and authorisation timelines of COVID-19 vaccine candidates that, as of October 2021, were either approved
by a stringent regulatory authority or issued with an EUL by the WHO. The exercise identified a catalogue of 37 innovations that contributed
to accelerated development, early manufacturing
and authorisation of COVID-19 vaccines.
These innovations can be categorised into five broad areas and are underpinned by three core principles: prior knowledge available for deployment; multiple processes running wholly or partly in parallel;
and significant collaboration between stakeholders globally.
Key areas of innovation contributing to accelerated development and authorisation of COVID-19 vaccines
1 It is recognised that other vaccines for COVID-19 beyond the scope of this research exercise have since, or will, achieve WHO EUL.
5
Optimising deployment of existing innovations – what is already achievable
Analysis of the findings from this exercise indicate that combining the currently available innovations and best practices across vaccine developers could compress development timelines to approximately 250-300 days, approximately a 15-25% improvement over the fastest COVID-19 vaccines. Importantly, this assumes a pandemic where there was experience
developing vaccines for a related pathogen on a rapid response platform already in use or under development, and an ongoing requirement for completion of Phase III clinical trials prior to emergency use authorisation (i.e., in a similar context to COVID-19).
Further accelerating vaccine development – a paradigm shift
Combining the currently available innovations and best practices across vaccine development into a fully optimised, integrated timeline to achieve vaccine approval by a stringent regulatory authority in approximately 250 days would indeed represent a significant achievement. However, this research and analysis also identified opportunities to accelerate beyond this timeline, including potentially achieving the 100-day aspiration where future pandemic circumstances necessitate it. This, however,
would require a shift beyond the current vaccine
development paradigm.
At the heart of the new paradigm is a fundamental shift towards preparedness. This will confer the capacity for rapid reaction to an identified outbreak and provide mechanisms for vaccine roll-out to targeted, high impact groups where there is early positive benefit-risk profile, while continuing in parallel to amass clinical evidence and larger volumes of vaccine doses for broader roll-out to larger populations. This shift towards preparedness would need to be a global effort with appropriate attention in both higher-and lower-income settings.
Such a paradigm would come with existing and new
operational and clinical risks which would need to
be extensively evaluated in advance of a pandemic, and should be pursued only if the right safeguards, particularly regarding safety risks, are put in place. Therefore, the paradigm shift can only be deployed in a future pandemic situation if the scientific progress between now and then has sufficiently progressed
to eliminate the most material of these risks and regulatory practices and pathways have been modified accordingly.
This research exercise identified a number of key scientific and technological prerequisites that could underpin this paradigm shift: the first prerequisite is the ability to develop a pathogen-specific vaccine
during an outbreak by adapting previously developed and well-characterised prototype vaccines against closely related viruses; the second prerequisite is
the availability and readiness of global clinical trial infrastructure, standards and tools; the third prerequisite is the ability to develop and use more rapid measures of vaccine-induced immune
response and protection thereby shortening the time to determine trial outcomes; the fourth prerequisite is an ability to rapidly manufacture and validate the first batch of experimental vaccines that are suitable for human use; the fifth prerequisite is the ability for
early characterisation of the outbreak and pathogen.
6
Key scientific and technological prerequisites underpinning a fundamental shift
towards preparedness
Investment in initiatives to achieve these
prerequisites pre-outbreak could provide a level
of readiness that opens up the ability to react within 100 days. Under emergency circumstances, vaccine development in response to a new outbreak would then consist of the adaptation of well-understood prototype vaccine candidates into a new pathogen- specific vaccine (circa 5 weeks), immediate testing in a rapidly expanding trial population (circa 8 weeks), and emergency approval for use in the populations with the highest risk profile once
the immunogenicity of the pathogen-specific vaccine has been documented but before event- derived efficacy is available (circa 1 week). Evidence generation, including the collection of efficacy data based on the accumulation of events or gathering real world effectiveness data based on
an early deployment, would continue after the first emergency use authorisation as part of an ongoing roll-out and review, and support staggered approval for use in broader populations and lower risk groups.
7
A new paradigm for vaccine development for outbreak response
Reaction time of 100 days under
specific circumstances
Point of outbreak
Available for use
Readiness: Prepare the toolkit, infrastructure and partnerships
Pre-outbreak
Development of rapid response platforms, vaccine libraries and critical reagents
Reaction: Adapt, create & test the
pathogen-specific vaccine
Between outbreak & initial vaccine availability for use
Shift from prototype vaccines to pathogen-specific activities & scale- up vaccine manufacturing
Roll-out and review: Release vaccine & expand clinical evidence
Post initial availability for use
Continued surveillance after initial authorisation e.g., broken firewall between development, intervention and evaluation
An enabling policy and financing context Many of the challenges to implementing the scientific and technological innovations identified from this research relate to the policy and
financing architecture for epidemic and pandemic preparedness and response. The response to the COVID-19 pandemic benefitted from regulatory collaboration and pragmatism, which enabled preclinical and human trials to be conducted simultaneously based on previous data generated from within the same technology platform, clear articulation of criteria for safety and efficacy, the employment of non-traditional trial designs, and rolling review of regulatory dossiers. In preparation for the next pandemic, further innovations could include relatively straightforward changes such as a detailed globally harmonised template for regulatory dossiers, potentially based on improvements to the existing Common Technical Document, and advanced benefit-risk assessment methodologies to provide additional guidance regarding the data needed
to support emergency authorisation or approval. Other innovations that would help – such as the assessment of the role in silico modelling can play in the analysis of benefit and risk, the creation of robust
criteria and approaches to authorise vaccine use on the basis of immunogenicity data, and the agreement on the circumstances under which this is warranted
– present harder challenges.
More generally the global response to COVID-19 exposed the fragmented and uncoordinated nature of the current global preparedness and response architecture for emerging infectious diseases of outbreak, epidemic and pandemic potential. Lack of coordination and clarity of roles, absence of established surge financing mechanisms for R&D and at-risk manufacturing and procurement,
and lack of mechanisms to enable global access to vaccines, diagnostics, therapeutics and critical equipment, has resulted in significant delays in
vaccine manufacturing and highly inequitable access to vaccines. An accelerated development timeline risks making these challenges even more significant, therefore addressing critical policy and financing issues will be key to enable a functioning, agile and networked global ecosystem capable of delivering the 100-day aspiration.
8
Call to action
Stopping or preventing the next pandemic, let alone in 100 days, is not something a single country or organisation can do alone. Nor will it likely be achieved by simply funding vaccine developers and biotech companies to advance innovative work.
Success will require advancements in organisation, governance, and financing of global preparedness systems, and multiple, interconnected scientifically guided collaborative efforts. The ‘moonshot’ goal of making a vaccine against a new pandemic pathogen in 100 days is ambitious, but this research exercise shows it is not impossible.
Several organisations, including CEPI have laid out ambitious programmes leveraging many of the approaches described in this paper. Other countries and regions have begun additional activities such as expanding vaccine manufacturing so that ready, prepositioned manufacturing capacity is less likely to be a limiting step in responding to the next pandemic.
Contents
Executive summary 2
Introduction 11
Accelerated vaccine development during the COVID-19 pandemic 13
1. Leveraging pre-existing insights about pathogens and platforms 16
2. Supporting innovation in the vaccine development model 17
3. Using operational excellence to accelerate development and manufacturing processes 18
4. Promoting collaboration among stakeholders 19
5. Continuous generation and review of evidence to support rapid approval 20
Optimising deployment of existing innovations – what is already achievable 22
Further accelerating vaccine development – a paradigm shift 24
Stage I: Readiness 26
Prerequisite #1: Pre-existing well-characterised prototype vaccines for representative
pathogens across multiple virus families
26
Prerequisite #2: Global clinical trial infrastructure and readiness 29
Prerequisite #3: Earlier biomarkers of robust immune response and protection 30
Prerequisite #4: Global capacity for rapid manufacture and validation of experimental
vaccines
32
Prerequisite #5: Global capabilities for early characterisation of pathogens and outbreaks 33
Stage II: Reaction 35
Reacting to an outbreak in 100 days 36
I) Immediate reaction (circa 30 Days) 36
II) Evidence generation (circa 60 Days) 38
III) Filing (circa 10 Days) 40
Stage III: Roll-out and review 42
Beyond the first 100 days 44
An enabling policy and financing context 45
Cross-ecosystem collaboration, legislation and financing 45
Equitable access 46
Call to action 47
CEPI’s approach 47
Appendices 49
Appendix I methodology 50
Appendix II abbreviations 51
Appendix III innovations catalogue 52
Appendix IV case study 56
References 59
11
Introduction
Vaccines are at the heart of how modern societies counter infectious disease threats. They are among the world’s most potent tool against pandemic risks and are critical to future public health responses
to outbreaks. The faster an effective vaccine is developed and deployed, the faster a potential pandemic threat can be contained and controlled if it is used. The ability to contain pandemic threats must have a global focus with appropriate attention in both higher- and lower-income
settings, particularly given the latter are where new infections, including the next Disease X, are most likely to emerge2.
The development and authorisation of novel vaccines against SARS-CoV-2 in less than a year is a triumph of scientific and technological innovation. Three different vaccines received emergency authorisation from a stringent regulatory authority3 within a
year of the viral sequence becoming available on 11 January 2020, with the first vaccine, BNT162b2 from Pfizer-BioNTech, taking just 326 days. This represents a step-change from traditional vaccine development timelines, driven by the extent of the human and economic damage created by the
devastating nature of the pandemic, and capitalizing upon numerous innovations arising from decades of previous research and development on coronaviruses and innovative vaccine platforms.
However, despite these accelerated development timelines, more than 65 million COVID-19 cases and 1.6 million resulting deaths were recorded worldwide before BNT162b2 received authorisation for emergency use4, by which point the pandemic
had become unstoppable. A more rapid response that contained the spread of the virus could have significantly limited the human and socio-economic cost of the pandemic: an estimated US$28 trillion lost in the period 2020-2025 – the deepest shock to the global economy since the Great Depression of 1929-395; 90% of schoolchildren unable to attend school at the highest point in 20206; an increase in gender-based violence7; and as many as 150 million people pushed into extreme poverty by 2021– with
a disproportionate impact on low- and lower middle- income countries (LICs and LMICs)8. It is therefore paramount to identify opportunities to further accelerate vaccine development responses to
future pandemic threats.
In recognition of the potential impact that earlier, widespread availability of vaccines could have, CEPI has articulated an aspirational goal: vaccines should be ready for initial authorisation and manufacturing at scale within 100 days of recognition of a pandemic pathogen, when appropriate. Coupled with improved surveillance providing earlier detection and warning, and with swift and effective use of non-pharmaceutical interventions such as testing, contact tracing and social distancing to suppress disease transmission, delivering a vaccine within 100 days would give the world a better chance of containing and controlling future pathogenic threats and averting the type of catastrophic global public health and socio-economic impacts caused by COVID-19. These efforts should have a strong focus on increasing capabilities in LICs and LMICs and enabling equitable access to products once developed – no one is safe until everyone
is safe.
2 Allen, T. et al., 2017. Global hotspots and correlates of emerging zoonotic diseases. Nature Communications, p. 8:1124.
3 The concept of a stringent regulatory authority or SRA was developed by the WHO Secretariat and the Global Fund to Fight AIDS, Tuberculosis and Malaria to guide medicine procurement decisions and is now widely recognized by the international regulatory and procurement community. A list of stringent regulatory authorities can be consulted on: https://www.who.int/initiatives/who-listed-authority-reg-authorities/SRAs
4 WHO, 2022. WHO Coronavirus (COVID-19) Dashboard.
5 Gopinath, G., 2020. A Long, Uneven and Uncertain Ascent.
6 UNESCO, 2021. UNESCO figures show two thirds of an academic year lost on average worldwide due to Covid-19 school closures. 7 UNWOMEN, 2022. Facts and figures: Ending violence against women.
8 The World Bank, 2020. COVID-19 to Add as Many as 150 Million Extreme Poor by 2021.
This ‘moonshot’ goal has been widely adopted by governments around the world, with specific endorsement in the Carbis Bay G7 Summit
Communiqué (UK 2021)9, in the G20 Rome Leaders’ Declaration (Italy 2021)10, and by the US government11. Several vaccine developers have also started exploring strategies for achieving this aim12. Understanding
and capitalising upon the opportunities presented by a wide range of innovations – across research, manufacturing, regulation and distribution, and underpinned by enhanced coordination and routes to finance – is a critical component of this effort. This is because planning for what is possible in the future is grounded in what has already been shown to be possible right now.
CEPI has undertaken an in-depth exercise to identify innovations that could accelerate the development process and challenges that would need to be overcome to meet the 100-day aspiration. This analysis draws on joint research carried out between CEPI and McKinsey & Company, which included interviews with 46 representatives from vaccine- development firms, international organisations, regulatory agencies, academia, and the media,
along with an extensive review and analysis of publicly available information (including scientific publications, lessons learnt exercises, formal reports and company announcements)13.
This paper describes the findings of this exercise, focusing on the factors that enabled such rapid development of COVID-19 vaccines to develop a consensus around the most condensed timeline under which vaccines could be developed if these lessons were applied. It then describes a substantial shift from the current vaccine development paradigm necessary to deliver a vaccine for initial use within 100 days, and highlights areas of scientific and technological advancement that could underpin this shift. Recognising that innovations in research and development can only deliver global, real-world impact if they are made equitably accessible and
are implemented in a supportive financing and
governance ecosystem, the paper then discusses the requirements of an effective enabling pandemic preparedness and response ecosystem. Finally,
the paper describes the investments and activities that CEPI and others are undertaking towards achieving the 100-day aspiration.
This paper focuses very deliberately on the technical and scientific innovations in vaccine development required to achieve speed in responding to an outbreak. This focus on speed should not distract from the importance of achieving scalability of manufacturing and ensuring equitable access to
all in need of being protected during an outbreak, regardless of geographic location or ability to pay. Just as is the case with the 100-day aspiration, the ability to deploy vaccines at scale and ensure equitable access requires a shift in the current paradigm, prepositioning investments, processes and partnerships and being prepared to react on day one of a potential pandemic outbreak. Several
organisations have made recommendations towards
achieving the complementary and vital objectives of scale and access, including the Center for Global Development in their call for the ‘second 100 days mission’ (i.e., within 100-200 days from identification of a pandemic threat). The ‘second
100 days mission’ builds on the 100-day aspiration towards a coordinated strategy to ensure speed, equitable and at scale manufacturing, procurement and deployment of medical countermeasures in the wake of pandemic risk14.
Finally, the focus on speed, scale and access in developing vaccines should not distract from the need to improve global approaches to epidemic and pandemic response through the deployment of appropriate countermeasures, including non- pharmaceutical interventions. Most importantly, national investments towards preparedness and
health systems strengthening are important building blocks towards a world better protected against the human, social and economic impact of outbreaks
of infectious diseases.
9 The Group of Seven, 2021. Carbis Bay G7 Summit Communique. 10 G20 Leaders, 2021. G20 Rome Leaders’ Declaration.
11 The White House, 2021. American Pandemic Preparedness: Transforming Our Capabilities.
12 Kimball, S., 2021. Moderna CEO says it will take months to clear a new Covid vaccine targeting omicron. 13 See Appendix I for a full overview of the methodology
14 Glassman, A., Guzman, J., Kaufman, J. & Yadav, P., 2022. Rapid and Equitable Access to Medical Countermeasures: Lessons, Landscape, and Near-Term Recommendations, Washington, DC: Center for Global Development.
13
Accelerated vaccine development during the COVID-19 pandemic
To understand the factors that enabled accelerated vaccine development during the COVID-19 pandemic, this exercise evaluated the development and authorisation timelines of COVID-19 vaccine candidates that, as of October 2021, were either approved by a stringent regulatory authority or issued with an EUL by the WHO (AstraZeneca/Serum Institute of India, Bharat Biotech, CanSino Biologics, Gamaleya Research Institute, Johnson & Johnson, Moderna, Novavax/Serum Institute of India,
Pfizer-BioNTech, Sinopharm, Sinovac).
As shown in Table 1, the development timelines from the day the COVID-19 sequence was made available until emergency use authorisation by a stringent regulatory authority or WHO EUL ranged from 326 to 706 days for the vaccines evaluated
in this exercise15. Inactivated and mRNA vaccines started to reach late-stage clinical trials in July 2020, followed two months later by several viral vector
and one subunit vaccine. The first vaccines to receive approval by a stringent regulatory authority were the mRNA vaccines developed by Pfizer-BioNTech and by Moderna and the viral vectored vaccine
developed by AstraZeneca. The development of the viral vectored vaccine by Gamaleya and
the inactivated vaccines by Sinopharm and Sinovac proceeded in parallel and achieved faster emergency use authorisations, but only in the country where they were developed and based solely on safety
and immunogenicity data (i.e., without an interim Phase III event-based efficacy readout). Sinopharm and Sinovac achieved EUL 10 months after national approval16 EUL was still pending for the Gamaleya vaccine as of October 2022.
Figure 1 illustrates how the first authorised COVID-19 vaccines were developed five- to ten-times faster when compared with the development timelines
of a reference set of historic vaccines17.
This was largely because Phase III clinical trials were conducted rapidly (approximately four months
for the first stringent regulatory authority-approved COVID-19 vaccines versus 26-48 months for typical Phase III studies), and the time for regulatory filing, review and approval was very short (less than
a month for COVID-19 vaccines versus 12 months for other vaccines).
15 It is recognised that other vaccines for COVID-19 beyond the scope of this research exercise have since, or will achieve WHO EUL. 16 WHO, 2022. COVID-19 Vaccines with WHO Emergency Use Listing.
17 Recombinant zoster vaccine for herpes zoster (Shingrix); 9-valent HPV vaccine for human papilloma virus (Gardasil 9); pneumococcal 7-valent conjugate vaccine (Prevnar septavalent) for pneumococcal infections; and Ebola Zaire vaccine (Ervebo) for Ebola virus disease
14
Table 1: Development timelines of COVID-19 vaccines approved by stringent regulatory authorities or with EUL (data accurate as of 16 January 2022)
Developer
Vaccine
Platform
First-in-human start
Phase III start
First (conditional) approval or emergency use (country)
Earliest SRA approval or EUL (by WHO) Days from sequence availability until earliest SRA approval
/ emergency use or EUL
AstraZeneca/ Serum Institute of India Vaxzevria®/ Covishield® (AZD1222)
Viral vector
04/23/2020
05/28/2020
(Phase II/III)
12/30/2020 (UK) 12/30/2020 (UK) / 02/15/2021 (WHO)
354
Bharat Biotech Covaxin® (BBV152)
Inactivated
07/15/2020
11/11/2020 01/02/2021
(India) 11/03/2021 (WHO)
662
CanSino Biologics Convidecia™ (Ad5-nCoV)
Viral vector
03/16/2020
09/15/2020 25/02/2021
(China) 03/22/2021
(Hungary)
436
Gamaleya Research Institute Sputnik V (Gam-COVID-
Vac)
Viral vector
06/17/2020
09/07/2020 08/11/2020
(Russia) 01/21/2021
(Hungary)
376
Johnson &
Johnson COVID-19
Vaccine Janssen (Ad26. COV2.S)
Viral vector
07/22/2020
09/07/2020
02/27/2021 (US)
02/27/2021 (US)
413
Moderna Spikevax® (mRNA-1273)
mRNA
03/16/2020
07/27/2020 12/18/2020 (US) 12/18/2020 (US)
342
Novavax/ Serum Institute of India Nuvaxovid®/ Covovax® (NVX-CoV2373)
Subunit
05/25/2020
09/24/2020 11/01/2021
(Indonesia) 12/17/2021 /
12/20/2021 (WHO)
706
Pfizer-
BioNTech Comirnaty® (BNT162b2)
mRNA
04/23/2020
07/27/2020 12/02/2020 (UK) 12/02/2020 (UK)
326
Sinopharm Covilo® (BBIBP-CorV)
Inactivated
04/12/2020
07/15/2020 07/22/2020
(China) 05/07/2021 (WHO)
482
Sinovac
CoronaVac®
Inactivated
04/16/2020
07/21/2020 08/29/2020
(China) 06/01/2021 (WHO)
507
15
Figure 1: Development stages and timelines for vaccine development and authorisation
A 2022 report by the Wellcome Trust18 identified four major factors responsible for the accelerated
development and authorisation of COVID-19 vaccines: the pandemic context which inspired strong political will and a pressure to act that increased the risk appetite for key stakeholders; the unprecedented financial investment into the response which
enabled at risk-investments and advance purchase agreements supporting all stages of the vaccine development research and development process; a proactive and pragmatic regulatory approach which prioritised human resources resulting in increased collaboration with developers, and provided more flexibility in the timing of data requirements and review processes; and faster clinical development supported by decades of previous research and development on innovative vaccine platforms, coronaviruses, and structural biology of protein antigens; which coupled with the aforementioned
three factors enabled rapid decision making and the ability to conduct clinical trial phases in parallel rather than sequentially.
The findings of the current research exercise align with those of the Wellcome Trust report, identifying a catalogue of 37 innovations19 that contributed
to accelerated development, early manufacturing and authorisation of COVID-19 vaccines. These innovations can be categorised into five broad areas and are underpinned by three core principles: prior knowledge available for deployment; multiple processes running wholly or partly in parallel; and significant collaboration between stakeholders globally. Figure 2 illustrates the extent to which each of the five areas of innovation contributed
to acceleration of vaccine development during the COVID-19 pandemic, with each area discussed in more detail below.
18 Wellcome Trust, 2022. COVID-19 Vaccines: The Factors that Enabled Unprecedented Timelines for Clinical Development and Regulatory Authorisation, London: Wellcome Trust.
19 See Appendix III for the catalogue of innovations that could accelerate vaccine development timelines, including 37 innovations that directly contributed to accelerated development of COVID-19 vaccines.
16
Figure 2: Summary of the impact of each of the five areas of innovation on COVID-19 vaccine
development timelines
1. Leveraging pre-existing insights about pathogens and platforms
Although SARS-CoV-2 was a novel pathogen, initial vaccine development efforts were greatly informed by experience gained from previous outbreaks of pathogens within the same virus family, including SARS-CoV-1 and Middle East Respiratory Syndrome- related coronavirus (MERS-CoV)20. These previous
experiences yielded information that enabled the rapid design of vaccines that elicit strong immune responses against the spike protein of SARS-CoV-2, for example by enabling stabilisation of the spike protein in the prefusion form.
COVID-19 vaccine development also benefited from significant previous investments in novel rapid response vaccine platforms such as mRNA and viral vectors, with a high ease of modification for new antigens. For example, prior to the pandemic,
CEPI had already committed to invest up to US$19
million in non-clinical and early clinical development of the University of Oxford’s ChAdOx1 platform for Nipah virus, Lassa Fever virus and MERS-CoV,
while in 2016, the US Government’s Biomedical Advanced Research and Development Authority (BARDA) awarded up to US$125 million to Moderna for development of mRNA vaccines for Zika virus21. Moderna were able to leverage their knowledge and previously generated non-clinical toxicology and nonhuman primate data from research into MERS, Zika and other viruses22 to produce the first batches of mRNA-1273 just 42 days after the SARS-
CoV-2 sequence was released, and commence first- in-human studies three weeks later, 63 days after sequence identification23.
20 Corbett, K.S. et al., 2020. SARS-CoV-2 mRNA vaccine design enabled by prototype pathogen preparedness. Nature 586, 567–571. 21 Moderna, 2022. Strategic Partnerships.
22 American Chemical Society, 2020. The tiny tweak behind COVID-19 vaccines. 23 Hodgson, J., 2020. The pandemic pipeline.
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2. Supporting innovation in the vaccine development model
Rapid vaccine development requires taking risks. The current vaccine development model (Figure 1)
comprises sequential stages of preclinical development,
Phase I (basic safety and immunology), Phase II (proof-of-concept studies), Phase III (large-scale safety and efficacy trials), followed by filing and
registration. In parallel, manufacturing processes need to be developed, scaled-up and prepared for filing.
Traditionally, none of these stages take much less than a year, with this research exercise indicating that late-stage trials typically take between three and four years. Moreover, the sequential nature
of the traditional development model, designed to mitigate the significant financial risk associated with vaccine development, often results in bottlenecks that add to overall development timelines. Given the nature of the pandemic, an unprecedented level of financial investment was made available for COVID-19 vaccine development enabling each of these stages to be undertaken at great pace, and crucially, in parallel.
Many developers deployed clinical study designs that combined different trial phases into one trial to accelerate enrolment and data collection and reduce setup times. For example, Pfizer-BioNTech tested multiple candidates in parallel at different dose ranges to determine the lead to take forward
into Phase II/III within 13 weeks24, whereas Moderna tested its vaccine in separate Phase I and II trials, taking a combined 19 weeks until the beginning
of Phase III25,26. Pfizer–BioNTech also achieved rapid enrolment of patients by deploying a merged Phase II/III design and leveraging its global-site network, including a longstanding strategic partnership with clinical research organisation, ICON, resulting in 30,000 patients enrolled by day 54 of the study27.
On the manufacturing side, pre-optimisation
of manufacturing processes enabled accelerated availability of clinical supply. For example, BioNTech was able to rapidly adapt its in-house clinical manufacturing capabilities (originally established
to produce candidates for oncology indications)28 to generate first experimental batches of vaccine
candidate for clinical use within one week, compared to several months in more typical circumstances29.
Meanwhile, many developers undertook parallel process development, scale-up and technology transfer activities, and began commercial scale manufacturing activities at risk. For example, AstraZeneca signed initial manufacturing and technology transfer agreements as early as April 2020 when AZD1222 was still in early clinical development30, in parallel to adapting assays and processes and scaling up manufacturing capacity
in its own facilities. Commercial scale manufacturing began in early summer 2020 at risk, while Phase II studies were ongoing and approval of the vaccine still highly uncertain31. AstraZeneca also recruited multiple manufacturing partners and signed several
supply contracts with governments and organisations
in this period.
24 Anderson, A. 2022. A lightspeed approach to pandemic drug development.
25 ClinicalTrials.gov, 2020. Safety and Immunogenicity Study of 2019-nCoV Vaccine (mRNA-1273) for Prophylaxis of SARS-CoV-2 Infection (COVID-19).
26 ClinicalTrials.gov, 2020. A Study to Evaluate Efficacy, Safety, and Immunogenicity of mRNA-1273 Vaccine in Adults Aged 18 Years and Older to Prevent COVID-19. 27 Pfizer, 2020. Pfizer and BioNTech Propose Expansion of Pivotal COVID-19 Vaccine Trial.
28 National Cancer Institute, 2020. Can mRNA Vaccines Help Treat Cancer? 29 BioNTech, n.d. mRNA Vaccines.
30 AstraZeneca, 2020. AstraZeneca and Oxford University announce landmark agreement for COVID-19 vaccine. 31 Catalent, 2020. Catalent Signs Agreement with AstraZeneca to Manufacture COVID-19 Vaccine Candidate.
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3. Using operational excellence to accelerate development and manufacturing processes
As well as conducting defined stages of vaccine development in parallel, vaccine developers were also able to realise significant timeline gains by optimising operational activities and decision- making processes within and between stages.
A number of approaches to accelerate operational processes involved the use of advanced data and analytics. These included predictive epidemiological methods to help clinical study site selection teams and clinical networks mobilise quickly in prime geographical locations with peak cases to prepare for evidence generation. For example, AstraZeneca included countries in its Phase III trial based on current and predicted epidemiological data of
COVID-19 cases, conducting late-stage trials in South Africa and Brazil due to low caseloads in the Northern Hemisphere at the time and predicted increased case developments in the selected geographies. They also leveraged existing clinical trial networks for fast site activation to accelerate patient recruitment in the first Phase III trial for COVID-19 in Latin America32.
Other analytics-enabled approaches that yielded significant time-savings included real-time monitoring and transmission of operational parameters that influence trial timelines (e.g., recruitment, visits and dropout rates) and/or clinical measures and outcomes that impact endpoint decision (e.g., attack rates, vaccine efficiencies and safety events). Pfizer utilised real-time monitoring to enable rolling submission and continuous review of new data by the UK Medicines and Healthcare products Regulatory Agency (MHRA), allowing the regulatory dossier to be compiled in parallel with trial execution33. Pfizer also deployed AI-enabled real- time automated data cleaning processes to achieve
database-lock within 22 hours after last case entries (compared to a typical timeframe of 3-6 weeks)34, enabling full submission of the dossier to be achieved within one week after study completion35,36.
Developers also employed a variety of approaches to reduce ‘white space’ – i.e., time taken between operational activities, such as handovers between functions or governance review cycles – and enable faster at-risk decision making across all stages of development. The research and analysis identified that approximately 12 months of traditional vaccine development ‘white space’ was compressed to less than three weeks during COVID-19
through approaches such as eliminating layers of organisational hierarchy and placing decision- making authority with expert functions; empowering teams to make at-risk go/no go decisions based
on incomplete data; and ensuring direct access to executive decision-makers where needed. For example, Moderna adopted a decentralised organisational model that gave specific teams decision-making rights and the independence to move quickly, while daily stand-up working
meetings were held with the CEO to facilitate overall progress. Pfizer also set up similar check-in and rapid decision-making processes37.
Many developers also implemented 24/7 operations in both manufacturing and clinical development activities to increase productivity and accelerate timelines. For example, in April 2020 Moderna announced plans to hire up to 150 new employees, including skilled manufacturing staff to scale operations from two shifts per day, 5 days per week to three shifts per day, 7 days per week38.
32 ClinicalTrials.gov, 2020. Phase III Double-blind, Placebo-controlled Study of AZD1222 for the Prevention of COVID-19 in Adults
33 Medicines & Healthcare products Regulatory Agency, 2021. Freedom of Information request on the expedited rolling review for temporary authorisations of the Pfizer/BioNTech, Oxford/AstraZeneca and Moderna vaccines (FOI 21-747).
34 Pfizer, 2022. How a Novel ‘Incubation Sandbox’ Helped Speed Up Data Analysis in Pfizer’s COVID-19 Vaccine Trial.
35 Pfizer, 2020. Pfizer and BioNTech Conclude Phase 3 Study of COVID-19 Vaccine Candidate, Meeting All Primary Efficacy Endpoints. 36 US FDA, 2020. Emergency Use Authorization for Pfizer-BioNTech COVID-19 Vaccine Review Memo.
37 Anderson, A. 2022. A lightspeed approach to pandemic drug development.
38 Bloomberg, 2020. Moderna Announces Award from U.S. Government Agency BARDA for up to $483 Million to Accelerate Development of mRNA Vaccine (mRNA).
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4. Promoting collaboration among stakeholders
A key accelerator of vaccine development timelines for COVID-19 was the unprecedented level of global collaboration amongst a range of stakeholders across governments, academia, industry, philanthropic
and civil society organisations. These collaborations were critical in creating the financing environment to enable at-risk vaccine development and manufacture at scale, bringing together innovative vaccine platforms with large scale manufacturing and supply expertise, matching global demand for
vaccine production capacity with available supply and aligning global R&D, manufacturing, procurement, distribution and deployment activities to minimise lead times until vaccine availability.
One notable example is COVAX, the partnership between CEPI, Gavi the Vaccine Alliance, WHO and UNICEF, designed to accelerate development and manufacture of COVID-19 vaccines, and to secure fair and equitable access. COVAX was established on the basis of aligning roles, responsibilities,
capabilities and equitable access principles to enable efficient collaboration, increase impact and ensure rapid coordination across key disciplines including regulatory, financing, infrastructure, clinical development, manufacturing and supply. COVAX invested in a diverse portfolio of COVID-19 vaccines, providing at-risk financing for R&D, manufacturing and procurement to deliver sufficient vaccine globally to enable countries to cover the most vulnerable 20% of their populations. At the date of this report, more
than 1.84 billion doses of vaccine had been delivered to 146 countries through COVAX39. However, COVAX faced numerous challenges including insufficient initial funding to secure early vaccine doses, export bans affecting manufacturers, and difficulties in scale-up of production; therefore despite these efforts, access to life-saving vaccines for the poorest countries lagged behind their wealthier counterparts, highlighting the need for greater focus on ensuring fair equitable allocation of vaccines globally.
Meanwhile collaborative efforts between industry manufacturers provided opportunities to leverage available manufacturing capacity to accelerate global supply and access to COVID-19 vaccines.
For example, Serum Institute of India partnered with both Novavax and AstraZeneca to supply vaccines to the Indian government and a large number of low- and middle-income countries40,41, while Sanofi, in addition to advancing in-house COVID-19 vaccine programmes, also entered into manufacturing and supply agreements to use
its manufacturing network to support increased production of both Pfizer-BioNTech and Johnson & Johnson COVID-19 vaccines42. While these
partnerships were formally established at or shortly after emergency authorisation of these vaccines, they exemplify the potential for industry collaboration to accelerate global supply by alleviating regional and global capacity constraints.
39 UNICEF Supply Division, 2022. COVID-19 Vaccine Market Dashboard.
40 Serum Institute of India PVT. LTD., 2021. Serum Institute of India and Novavax Receive Emergency Use Authorization in India for COVOVAX™. 41 AstraZeneca, 2021. Serum Institute of India obtains emergency use authorisation in India for AstraZeneca’s COVID-19 vaccine.
42 Sanofi, 2021. Sanofi to provide manufacturing support to Johnson & Johnson for their COVID-19 vaccine to help address global supply demands.
20
5. Continuous generation and review of evidence to support rapid approval
The first COVID-19 vaccines were authorised under accelerated emergency and/or conditional use procedures on the basis of interim data and smaller numbers of accrued cases. This allowed
broad-based vaccination programmes to be initiated while full licensure was pursued in parallel, justified by the benefit-risk profile of the vaccine and disease. Accelerated authorisation for COVID-19 vaccines was enabled by a number of innovative regulatory approaches across many aspects of vaccine development, including non-traditional study designs, utilisation of platform data, and digitisation of review and submission processes;
and involving effective collaboration between regulatory agencies and vaccine developers.
The use of seamless and adaptive study designs
to streamline and accelerate the COVID-19 vaccine development pathway required a high degree of regulatory flexibility, for example to determine the most appropriate interim checkpoints and to allow for continual updating of clinical protocols.
Use of digitally enabled and automated real-time data collection and monitoring permitted developers and regulators to conduct live interim analysis
and adjust the design of clinical trials as they were conducted based upon pre-specified criteria. These technologies also enabled rapid regulatory review of full dossiers, as was the case for Pfizer–BioNTech vaccine which received emergency use authorisation from the US Food and Drug Administration (FDA) within three weeks after filing, and within 5 weeks after publication of interim Phase III results43,44,45.
Regulatory agencies also implemented rolling reviews to allow continual submission of new data without predefined submission deadlines, further accelerating review timelines. For example, in October 2020,
the European Medicines Agency (EMA) announced implementation of rolling reviews of the AstraZeneca candidate to evaluate data relating to effectiveness,
safety and quality as it became available46.
The use of safety data from previous experience of vaccine platforms also enabled acceleration of vaccine development timelines by allowing earlier decisions on vaccine safety based on limited but continuously updated clinical data. This approach
allowed for expedited assessments of benefit-risk, and for conditional approval on the basis of pre- defined interim safety read-outs being achieved. The FDA provided nonbinding recommendations as guidance to industry for the emergency use authorisation (EUA) of COVID-19 vaccines in October 2020, which it updated several times47.
This document provided recommendations regarding data and information needed to support issuance of an EUA, including guidance on continuing clinical trials following EUA to assess long-term safety.
Use of these innovative regulatory approaches
to accelerate vaccine development and authorisation through emergency and/or conditional use procedures necessitated earlier, more frequent
and more effective dialogue and engagement between developers and regulators. This allowed for closer alignment of requirements during study design and protocol development; faster feedback loops for real-time (and rolling) data reviews
and improved planning for post-authorisation commitments. For example, AstraZeneca established continuous communication channels with a number of regulatory agencies, many with whom it had significant prior relationships with, including the MHRA and the EMA. Owing to previous experience
of working closely with MHRA, AstraZeneca was
highly familiar with submission templates, ways
of working and technical requirements. This allowed MHRA to support fast data assessment and response times to questions, enabling rapid filing and approval of the AstraZeneca vaccine in the UK.
43 Pfizer, 2020. Pfizer and BioNTech to Submit Emergency Use Authorization Request Today to the U.S. FDA for COVID-19 Vaccine 44 FDA, 2022. Emergency Use Authorization.
45 Pfizer, 2020. Pfizer and BioNTech Announce Vaccine Candidate Against COVID-19 Achieved Success in First Interim Analysis from Phase 3 Study 46 European Medicines Agency, 2020. EMA starts first rolling review of a COVID-19 vaccine in the EU.
47 Krause & Gruber, 2020. Emergency Use Authorization of Covid Vaccines — Safety and Efficacy Follow-up Considerations. New England Journal of Medicine, p. e107(1-3).
21
Given the global reach of the pandemic, collaboration
between regulatory agencies was a critical enabler of accelerated global vaccine development and
authorisation. This included alignment on preclinical standards; development of harmonised clinical trial protocol templates that could be rapidly adapted
by developers and used globally; ethics committee alignment; pre-approval of trial designs and dataset structures; and mechanisms for developer-consented information sharing between regulatory agencies
to facilitate multi-country approvals. In November 2020, the International Coalition of Medicines Regulatory Authorities (ICMRA) and WHO released a joint statement promoting the alignment of
regulatory agencies on the evidence-based review of vaccines and therapeutics to ensure equitable access to safe, effective, quality-assured medicines for treatment and prevention of COVID-19 worldwide48. Other mechanisms to align regulatory authorities around data requirements for COVID-19 vaccines included the COVAX Regulatory Advisory Committee, co-chaired by CEPI and WHO,
where 13 regulatory authorities discussed product agnostic development issues49.
This proved a particularly important forum
to ensure that all participating regulatory agencies had input into data requirements taking into consideration their local country situations.
48 WHO, 2020. WHO-ICMRA joint statement on the need for improved global regulatory alignment on COVID-19 medicines and vaccines. 49 The Global Health Network, 2022. Covax: Regulatory Advisory Group.
22
Optimising deployment of existing innovations – what is already achievable
Analysis of the findings from this exercise indicate that combining the currently available innovations and best practices across vaccine developers could compress development timelines to approximately 250-300 days, approximately a 15-25% improvement over the fastest COVID-19 vaccines. Importantly, this assumes a pandemic where there was experience developing vaccines for a related pathogen on a
rapid response platform already in use or under development, and an ongoing requirement for completion of Phase III clinical trials prior to emergency use authorisation (i.e., in a similar context to COVID-19). This also assumes no constraints associated with manufacturing of clinical trial material at an appropriate scale to support development requirements. Figure 3 summarises
the estimated timeline compressions that could foreseeably be achieved for each of the major steps in vaccine development.
Significant time-saving could come from optimising the initial stage (preclinical activities) which includes creating, testing, and manufacturing a vaccine candidate that can be used in first-in-human trials (estimated time reduction from 9-14 weeks to 5-7 weeks).
The main opportunity for acceleration during clinical development is combining safety, dosing and immunogenicity testing into a single Phase I/ II trial based on knowledge derived from prior development of other vaccines on the platform, instead of conducting two separate clinical trials sequenced over time. This could reduce the time to initiation of Phase III from 13-19 weeks to 13-15
weeks. In addition, shortening the time required to
start enrolment in Phase III trials once the interim data of the Phase II trial are available could result in a further reduction of 2-4 weeks.
The duration of the next stage (a large-scale, event- based clinical trial) is highly variable and depends on a variety of factors: (i) enrolment speed; (ii) dosing schedule – this analysis assumes a two-dose schedule given 28 days apart; (iii) epidemiology
– which determines the event accumulation rate;
(iv) nature of the disease – which determines the time between infection and any illness-related outcome that would serve as a trial endpoint; and v) the length of time required by regulators to accrue sufficient safety data.
The fastest developers have already conducted Phase III trials leveraging most of the innovations discussed above. However, this analysis suggests that further use of best-in-class enrolment methodologies
could reduce timelines by 1 week (from the 16-week average), largely by building on predictive analytics and global clinical trial networks to increase the number of trial sites in geographies with high case counts so that events can be accumulated, and the trial endpoint reached faster.
Finally, this analysis indicates that application of the combined best-in-class practices by developers and regulators could accelerate the time for filing and review of the Phase III interim data from the average of 5 weeks to 3 weeks.
For example, continuous assessment of data by regulatory authorities could decrease the time between clinical trial completion and authorisation.
23
Figure 3: Adopting best practices of individual COVID-19 development timelines could theoretically reduce time to vaccine availability to 250-300 days
24
Further accelerating vaccine development – a paradigm shift
Combining the currently available innovations
and best practices across vaccine development into a fully optimised, integrated timeline to achieve vaccine approval by a stringent regulatory authority in approximately 250 days would indeed represent a significant achievement. However, this research and analysis also identified opportunities to
accelerate beyond this timeline, including potentially achieving the 100-day aspiration necessitated by the circumstances of future pandemics. This, however, would require a shift beyond the current vaccine development paradigm.
To illustrate the extent of the paradigm shift being contemplated, an analogy can be drawn with the transformation in cycle time of a pit-stop in Formula 1 motor racing. By focusing relentlessly on the core critical path, albeit with a greatly increased level of preparation and parallel processing, what used to take well over a minute can now be done safely in less than two seconds – a reduction of some 97% in elapsed time.
This relentless focus on the clock is critical in
an environment where split-second margins are the difference between victory and defeat. To achieve this, Formula 1 teams invested heavily
in organisation, process mapping and practice to achieve the minimum possible elapsed time during a pit-stop. However, optimising these incremental gains in and of themselves were not enough.
Ultimately the transformation in pit-stop cycle times required a paradigm shift that involved redefining fundamental aspects of Formula 1, including the instrumentation for monitoring race performance, the design of the principal components of the racing car and the types of tools used to maintain and change those components. This required adaptation across multiple disciplines of Formula 1, including technical research and design, development and testing, manufacturing and regulation.
A focus on speed is just as important in vaccine development for pandemic preparedness and response – albeit with far greater significance, given the threat to global health outcomes and economic stability. Nonetheless, a similar set of principles can be consistently applied to reduce cycle time to the minimum possible, and without compromising safety. This research and analysis indicates that optimising incremental gains could shorten the timeline to 250 days but in and of
themselves will not be enough to achieve the 100-day aspiration. Ultimately, the transformation in vaccine development timelines will also require a paradigm shift that involves redefinition of fundamental aspects of vaccine development for pandemic preparedness and response. This will require adaptation across multiple disciplines of vaccine development including scientific and technical research, development and testing, manufacturing and regulation.
Figure 4 illustrates how the current vaccine development paradigm for outbreak response could be redefined from one which is described by discrete stages for development, evaluation and intervention to one where many activities are performed in anticipation of a range of threats, and not entirely in response to one in particular. At the heart of the new paradigm is a fundamental shift towards preparedness.
This will confer the capacity for rapid reaction to an identified outbreak and provide mechanisms for vaccine roll-out to targeted, high impact groups where there is early positive benefit-risk profile while continuing, in parallel, to amass clinical evidence and larger volumes of vaccine doses for broader roll-out to larger populations. This shift towards preparedness would likely need to be a global effort with appropriate attention in both higher- and lower-income settings.
25
Figure 4: Achieving the 100-day aspiration will require a paradigm shift for vaccine development
Such a paradigm would come with existing and new operational and clinical risks which would need to be extensively evaluated in advance of a pandemic, and should be pursued only if the right safeguards, particularly regarding safety risks, are put in place. Therefore, the paradigm shift should only be deployed in a future pandemic situation if the scientific progress between now and then has
sufficiently advanced to eliminate the most material of these risks and regulatory practices and pathways have been modified accordingly.
This research exercise identified a number of key scientific and technological prerequisites that could underpin this shift: the first prerequisite
is the ability to develop a pathogen-specific vaccine during an outbreak by adapting previously developed and well-characterised prototype vaccines against closely related viruses; the second prerequisite is
the availability and readiness of global clinical trial infrastructure, standards and tools; the third prerequisite is the ability to develop and use more rapid measures of vaccine-induced immune
response and protection thereby shortening the time to determine trial outcomes; the fourth prerequisite is an ability to rapidly manufacture and validate the first batch of experimental vaccines that are suitable
for human use; the fifth prerequisite is the ability for
early characterisation of the outbreak and pathogen.
Investment in initiatives to achieve these
prerequisites pre-outbreak could provide a level
of READINESS that opens up the ability for REACTION in 100 days. Under emergency circumstances, vaccine development in response to a new outbreak would then consist of the adaptation of well- understood prototype vaccine candidates into a new
pathogen-specific vaccine (circa 5 weeks), immediate testing in a rapidly expanding trial population (circa 8 weeks), and emergency approval for use in the populations with the highest risk profile once the immunogenicity of the pathogen-specific vaccine has been documented but before event-derived efficacy
is available (circa 1 week). Evidence generation, including the collection of efficacy data based on the accumulation of events or gathering real world effectiveness data based on an early deployment, would continue after the first emergency use authorisation as part of an ongoing ROLL-OUT AND REVIEW, and be used for staggered approval for
use in broader populations and lower risk groups. Potential stages of this new paradigm, together with the key opportunities and challenges associated with achieving it, are discussed in detail below.
26
Stage I: Readiness
To have vaccines ready for initial authorisation and manufacturing at scale within 100 days of recognition of a pandemic pathogen will require significant investments during the pre-pandemic period to achieve the scientific and technological
prerequisites described above. This research exercise identified a number of key innovations, enablers and challenges to achieve each of the prerequisites – the most important of these are discussed below50.
Prerequisite #1: Pre-existing well-characterised prototype vaccines for representative pathogens across multiple virus families
Creating pre-existing prototype vaccines on select, rapid response platforms will likely allow significant platform-specific experience and knowledge to
be built that could then be leveraged for rapid adaptation in the event of an outbreak. Going forward, this would then permit critical activities to be conducted in parallel with human trials, or even be omitted, for example animal toxicology, biodistribution and Development and Reproductive Toxicology studies. This prerequisite requires working on two closely related initiatives: building vaccine libraries and developing rapid-response platforms.
There are fewer than 30 virus families known to cause disease in humans. Initiatives to build libraries of vaccine constructs against representative pathogens from virus families presenting the greatest pandemic potential would provide starting points for the rapid creation and testing of vaccine
candidates against a new pathogen within a family. Constructs within the library could either be used directly (if sufficient cross-reactivity exists) or adapted rapidly in case of an outbreak. Initiatives to build libraries of prototype vaccines and pan-family constructs would be based on priority pathogen immunogen research and involve identification and selection of antigens to support the development
of validated immune assays and diagnostics, and identification of pathogen-specific platform(s) for vaccine development based on immunogen type and optimal immune response.
These initiatives are likely to increasingly
utilise automated vaccine design – the use of computational models to predict immune responses based on available platform, antigen and pathogen- specific information. Automated vaccine design would enable rapid immunogen identification based on known-structure-activity data from existing (prototypic) vaccines and extrapolation to unknown outbreak pathogens, including prediction of antigen targetability (to avoid vaccine enhanced disease). It is anticipated that, with sufficient pathogen family knowledge and experience, it may be possible to predict platform-related versus antigen-related safety events. This could then enable regulators to further reduce the length of safety follow-up and ultimately utilise a smaller safety database to enable an earlier authorisation in specific sub-sets of the population with particularly favourable benefit-risk profiles, with subsequent longer-term safety and efficacy data enabling broader approval.
50 See Appendix III for the full catalogue of innovations.
27
In addition, investment in initiatives that further increase availability and understanding of rapid- response platform technologies would be required to frontload process development, standardise at scale processes and enable rapid adaptation to new pathogens. There are several platform technologies on which vaccines can be developed, but only a
few that offer high ease of modification for new antigens (Figure 5). Moreover, not all platforms are appropriate for different pathogens, therefore it is important to maintain a broad portfolio of platforms. Already today, developers are working on improving mRNA technology, viral vectored and protein vaccines, and advance additional vaccine platforms. Advancement of those platforms, and the eventual licensure of vaccines for existing pathogens on these platforms could provide sufficient experience with the platform to enable almost immediate initiation of human studies in the event of an outbreak of
an unknown pathogen. Having a pre-approved Masterfile of non-variable platform and/or vaccine component safety data could replace the requirement to resubmit data and enable more streamlined and rapid authorisation during an outbreak. Such pre- optimisation of multiple different platforms for multiple different prototype vaccines – including adaptations to optimise for use in lower-income settings (e.g., thermostability, simplified processes, single dosing schedule, lower cost etc.) – prior to
the next pandemic would provide a comprehensive toolkit for global pandemic response.
Further development of these rapid response platforms could enable standard operating procedures (SOPs) to be established for adapting
manufacturing processes and pre-defined in- process and release assays to outbreak pathogens, and using platform data to pre-validate quality control assays. This would require investment
in a number of areas, including development of globally standardised assays, including multiplex immunoassays for virus families that can be rapidly adapted to specific novel pathogens, to measure immune response in convalescent sera and vaccine recipients; correlation research to expand use of pseudovirus assays early on to limit reliance on virus availability; building international networks of assay centres with standardised processes, including in lower-income regions, to allow comparability of studies and results across different countries and studies.
With greater platform experience (especially where that experience has been gained developing vaccines for closely related pathogens), and the evolution
of regulatory practice, regulators could plausibly approve initial carefully monitored use of a vaccine against an emerging pathogen in much the same way that seasonal influenza vaccines are approved. Leveraging knowledge from SARS-CoV-1 and
MERS-CoV to rapidly pivot to SARS-CoV-2 provides an important proof of concept for the speed with which new vaccines can be adapted from existing prototypes. Regulatory guidance issued by EMA, FDA and WHO have enabled rapid adaptation of COVID-19 vaccines to emerging variants and have led to the development of Omicron-specific vaccines by Pfizer- BioNTech and Moderna, which moved into Phase II clinical trials with extraordinary rapidity on the basis of prior platform experience.
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Current limitations: There are considerable technical and scientific challenges to overcome in
including (but not limited to) the requirement to
across multiple virus families to optimise candidate and platform development. Given that most of the vaccine constructs developed through prototypic and/or pan-family library approaches would not
be evaluated in real life situations in the short-to- mid-term, and advanced analytics and capabilities for use in preclinical vaccine development requires deep (and expensive) expertise, success will be critically dependent upon on the willingness to make at-risk investment of financial resources and time commitments necessary to establish and maintain
these libraries to appropriate levels of quality51. Since many of these investments are likely to be deployed in development of vaccines to pathogens or diseases that might never emerge as pandemic threats, this would require development of appropriate business models and other incentives in order to attract
and motivate commercial developers and talented scientists towards these endeavours. Furthermore, engagement with regulatory authorities will be required to evaluate where platform data can effectively be used to accelerate vaccine development in the context of future outbreaks and for regulatory authorities to review these data in advance of future outbreaks to fully enable development time savings when required.
Figure 5: Further development across multiple platforms is needed to optimise for speed and
effectiveness, but not all are likely to enable achievement of the 100-day goal
51 Global pandemic preparedness and response financing requirements are discussed in more detail on pp41-43.
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Prerequisite #2: Global clinical trial
infrastructure and readiness
Having globally available clinical trials infrastructure
in place would facilitate rapid generation of clinical evidence of efficacy and safety by enabling simultaneous testing of multiple vaccines and
flexible adjustment of trial sites to include locations with higher disease prevalence. A fit-for-purpose global clinical trials infrastructure would require three different components: a clinical trials network; a clinical laboratory network; and national clinical trial and volunteer registration capacity.
Creating a global clinical trials network would entail establishing clinical trials capacity and capability across all continents, including in lower-income settings, which would be routinely active during interpandemic periods, but which could be rapidly leveraged under outbreak conditions. To ensure rapid site activation when needed, all sites across the network would require access to standardised protocols, processes and equipment, trained staff and pre-established trial information management systems for standardised data collection and reporting. Such a global trials network could
be achieved through enhancing connection and collaboration between existing regional networks, such as those already established to focus on endemic diseases or localised regional outbreaks. Global networks could also be strengthened through partnerships between global and regional Clinical Research Organisation (CROs) that maintain
and utilise clinical trial sites for routine clinical development studies. For example, prior to the COVID-19 pandemic Pfizer had established a strategic partnership with ICON, a global CRO, for the provision of global expertise in planning, execution and management of clinical trials for a number
of Pfizer’s different therapy areas of interest52. This pre-existing relationship enabled the rapid recruitment of over 44,000 participants across 153 sites in the US, South Africa, Latin America and Europe to support global Phase III development of the Pfizer-BioNTech COVID-19 vaccine53.
An established global clinical laboratory network would facilitate faster data readouts in the event of an outbreak by enabling standardised analyses and avoiding the requirement for long-distance shipping of samples. Initiatives to create a global clinical laboratory network would require establishing and sustaining laboratory sites in each continent which would have rapid access to virus samples and adhere to standardised procedures for clinical and biological sample analyses.
Finally prepositioned national clinical trial and volunteer registries could serve to accelerate targeted recruitment of high-risk populations during a pandemic. This would require setup of pathogen- agnostic national preregistration for safety and efficacy studies to facilitate rapid enrolment in
the event of an outbreak. It would also involve regularly updating national registries so that healthy volunteers can rapidly be contacted, provide consent and be recruited into studies; collecting demographic, lifestyle and co-morbidity information to accelerate recruitment; and implementing novel technology nationally to match volunteers with relevant
clinical trials. Some governments have already established national registries, many prompted by the experiences with COVID-19 – for example, the Ministry of Health’s Institute of Clinical Research in Malaysia launched a National Healthy Volunteer
Research Register (NHRVR) in July 2021 to accelerate
vaccine and therapeutics development54.
52 Pfizer, 2011. Pfizer Announces New Strategic Partnerships With ICON And PAREXEL International Corporation. 53 ICON, 2021. ICON supports Pfizer and BioNTech on the investigational COVID-19 vaccine trial.
54 New StraitsTimes, 2021. NHRVR to help enhance country’s capability in clinical trials.
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Current limitations: Establishing and maintaining common protocols, standards and systems across multiple facilities globally would require addressing a significant set of political, ethical, logistical, and operational challenges. Furthermore, sustaining the infrastructure during interpandemic periods would require models that generate sufficient routine demand to keep the trial sites and laboratories operational. While partnerships with CROs offer potential opportunities to address a number of these challenges, preparation of plans, contracts and ongoing communication requires significant ongoing investment from all parties involved. Moreover, during an outbreak, competition for trial sites and suitable participants may arise where a CRO has partnerships with multiple developers.
There are several governance risks associated with collecting and managing information compiled by national registries. Personal data and confidentiality legislation, registration hesitance and mistrust towards studies on undefined threats and vaccine technology would all need to be addressed, which would necessitate ongoing investment in a range of efforts to build and maintain public trust.
Prerequisite #3: Earlier biomarkers of robust
immune response and protection
Despite the best efforts of vaccine developers,
the immune response currently imposes its own timelines to vaccine development. Some reduction in the duration of clinical trials could be achieved by development of earlier biomarkers of a robust immune response and use of in silico methods for assessing safety and immunogenicity.
Early markers of protective immune response would
help to de-risk and accelerate R&D activities by
giving an indication of vaccine efficacy prior to the traditional 14–21-day period taken to observe a full immune response. This would require identifying immune markers or drivers from previous vaccine studies to categorise population cohorts, for example by identifying immune non-responders. This would also require immune activity panels to be developed to predict reactogenicity including the level of immune activation, cytokine release and T-cell activation. Use of in silico modelling for immunogen selection (metagenomics) and correlation with protection levels could offer the ability to understand the potential of an antigen, adjuvant or platform
to trigger production of neutralising antibodies or cause specific side effects. In silico approaches could also be used to assess potential toxicity based on known structure-activity information of antigens and possible off-targets in the body as well as mechanisms leading to vaccine-enhanced disease. Further development of in silico approaches based on more extensive computational modelling of the immune system could also offer the potential to predict vaccine efficacy in the future.
Ultimately, achieving authorisation in 100 days, at least for a sub-set of the population, would likely require a move away from event or outcome-based efficacy data to scientifically sound, pre-agreed use of validated, early immune response markers of efficacy. This would require amassing sufficient platform and pathogen knowledge to identify, validate and gain acceptance of new biomarkers, and then developing and validating rapid adaption protocols for clinical and CMC assays (e.g., immune response, product characterisation and release, process control and diagnostic assays) prior to an outbreak.
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