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ORNL-TM-4079.txt
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ORNL-TM-4079
FORCED-CONVECTION
HEAT-TRANSFER MEASUREMENTS WITH
A MOLTEN FLUORIDE SALT MIXTURE
FLOWING IN A SMOOTH TUBE
J. W. Cooke
B. Cox
This report was prepared as an account of work sponsored by the United
States Government. Neither the United States nor the United States Atomic
Energy Commission, nor any of their employees, nor any of their contractors,
subcontractors, or their employees, makes any warranty, express or implied, or
assumes any legal liability or responsibility for the accuracy, completeness or
usefulness of any information, apparatus, product or process disclosed, or
represents that its use would not infringe privately owned rights.
”
i
oY
)
Contract No. W-T405-eng-26
Reactor Division
ORNL-TM-4079
FORCED-CONVECTION HEAT-TRANSFER MEASUREMENTS WITH A MOLTEN
FLUORIDE SATT MIXTURE FLOWING IN A SMOOTH TUBE
J..W. Cooke
B. Cox
r—
i
- NOTICE——ou
This report was prepared as an account of work
sponsored by the United States Government. Neither
the United States nor the United States Atomic Energy
Commission, nor any of their employees, not any of
their contractors, subcontractors, or their employees,
makes any warranty, express or implied, or assumes any
legal liability or responsibility for the accuracy, com-
pleteness or usefulness of any information, apparatus,
would not infringe privately owned rights,
MARCH 1973
OAK RIDGE NATIONAL IABORATORY
Oak Ridge, Tennessee 37830
operated by
UNION CARBIDE CORPORATION
for the .
U. S. ATOMIC ENERGY COMMISSIO
product or process disclosed, or represents that its use |
PISTRIBUTION OF THIS GOCUMENT IS GNLIM
"
"o
P
)
iii
CONTENTS
Abstract .
Introduction . . . .« . v v v v 4 0 v d e e e e e e e e e e e e
Description of the Apparatus . . . . . + + ¢« ¢ v « ¢ ¢ ¢ 4 e 4 . W
Operating Procedures . . . . o & v o« & & o o o o o s o o o o o o
Calculations .
Results . . . .
Discussion . . . . « « . . . o . o .,
ConcCluSionNsS « « o ¢ ¢ ¢ ¢ o ¢ 4 4 s e 4 4 e 4 e e e e e e e e e
Acknowledgments . . . i . . 0 4 4t e i i e e e e e e e e e e e
References . « + « v o« « « & & N ... e s e e e s e e s
Appendix A — Additional Details of the Experimental System . . . .
Appendix B — Experimental Data . . « ¢ ¢« v ¢ ¢ ¢ ¢ ¢« ¢ v o o 4 o .
Appendix C —-Computef Program . .« ¢« « ¢ ¢ v v 6 e 4 e e e e e e s
Appendix D — Chemical Analyses and Physical Properties of the Salt
.11
15
16
24
27
27
27
29
37
b3
25
Y
o}
N
i)
FORCED-CONVECTION HEAT-TRANSFER MEASUREMENTS WITH A MOLTEN
FLUORIDE SALT MIXTURE FLOWING IN A SMOOTH TUBE
J. W. Cooke
B. Cox
ABSTRACT
Heat-transfer coefficients were determined experimentally for
a proposed MSBR fuel salt (LiF-BeF,-ThF,-UF,;67.5-20.0-12.0-0.5
mole %) flowing by forced convection through a 0.18-in.-ID hori-
zontal, circular tube for the following range of variables:
Reynolds modulus 400 — 30,600
Prandtl modulus L — 14
Average fluid temperature (°F) 1050 — 1550
Heat flux (Btu/hr.ft?) 22,000 — 560, 000
Within these ranges, the heat- transfer coefficient was found
to vary from 320 up to 6900 Btu/hr-£t®.°F (Nusselt modulus of 6.5
to 138). Correlations of the experimental data resulted in the
equations:
Ny, = 1-89 [N, Vo (D/L)]° P g,
‘with an average absolute deviation of 6.6% for Npo < 1000;
A 2/ 3 i/ 3 0.14
Ng, = 0-107 (No = —135) Ny~ (u/w) ,
with an average absolute deviation of 4.1% for 3500 < N, < 12,000;
and '
_ o~ O.8_1/ 3 O.14
NNu B 0.0234 NRe N;r ‘(“/”s)
2
with an average absolute deviation of 6.2% for N__ > 12,000.
Re
- Keywords: Heat transfer, fused'salts,‘forced convection,
heat exchangers, fluid flow, correlations.
INTRODUCTION
The de51gn of molten salt reactors requlres detailed information
about the tranSport properties of the proposed fuel coolant and'blanket
mlxtures. Although the molten salts generally_behave as normal fluids
with respect to heat transfer,l'2 the possibility of unexpected effects,
such as nonwetting of metallic surfaces or the formation of low-conductance
surface films, indicates that heat-transfer measurements for specific re-
actor salts are needed.® This report describes heat-transfer experiments
with a proposed reactor fuel of mixed fluoride salts (LiF-BeFpThF,-UF,;
67.5-20.0-12.0-0.5 mole %). The technique employs forced convection of
the liquid salts through a smooth thin-walled Hastelloy N tube. Resist-
ance heating supplies the tube with a uniform heat flux. This method is
particularly well suited to the molten salt system because the electrical
,resiStapce of the molten salt is very large”compared with that of the
metal tube. Furthermore, the resistance of Hastelloy N remains nearly
constant over the entire temperature range of the measurements, which
simplifies the achievement of an axially uniform heat flux. In additionm,
a conétant heat capacity of the molten salt in the observed temperature
range makes possible several convenient assumptions in the calculation of
local fluid bulk temperatures.
DESCRIPTION OF THE APPARATUS
- The apparatus for studying heat transfer with the molten'salt system
is shown schematically in Fig. 1 and in the photograph, Fig. 2. Molten
salt flows by means of gas pressure through a small diameter, electrically
heated test section. The flofi of molten salt alternates in direction as
pressure from an inert gas supply is added to either of two storage ves-
sels located at each end of the test channel. Each 6-gal salt reservoir
is suspended from a weigh cell whose recorded signal indicates the flow
rate. The flow of salt reverses automatically by the action of solenoid
valves that control the flow of inert gas to the reservoirs. The rate of
flow of the salt may.be varied from 0.25 to 1.7 gal/min, emptying a
reservoir in from 3 to 20 minutes. )
| The weigh cell circuit shown in Fig. 3 illustrates the electrical
and mechanical systems that control the flow of gas and thereby the flow
‘of molten salt. A second suspension system maintains tension on the test
section, to prevent it from sagging, by means of counter weights connected
by‘flexible cables. The test section consists of a smooth Hastelloy N
_tube, 24.5 in. long, 0.25-in. outside diameter, and 0.035~in.-wa114 |
REVERSE FLOW CONNECTING TUBINGI
) «
ORNL-DWG 68-12942
ARGON
SUPPLY
P
WEIGHT CELLS-TO
“1 CYCLE CONTROL
LOW VOLTAGE
TRANSFORMER
F"-"_L—._]" ‘ ST
L oem
R
WATER COOLERS
/-msnmocoum.ts
: (24) ONE INCH CENTERS
pemmmaed
\ MIXING CHAMBER
a— SALT TANK
I TEST SECTION
SALT TANK —e
—— | . REGULATOR Xj
. TO ‘
BUILDING
VENT
.
PRESSURE
I GAG_E/'@-
- YEe—ELECTRIC VALVE
—~
ELECTRIC MEATERS
Fig. 1. Schematic diagram for determining the heat-transfer
characteristics of molten salt by forced convection.
PHOTO 76387
| Fig. 2. Photograph of the apparatus viewed from the same aspect ‘ .
| as that of Fig. 1. ( -
N o
WEIGH CELL
TANK
. TANK
i} ” "N "
ORNL-DWG 72— 11510
-~ =~ VIoAR
RHEOSTAT
MECHANICAL
DRIVES ~=~,
HONEYWELL I em'——v F-————-
RECORDER CONTROL
e}
e T
Spayrd
A
-
i 1
|
I
|
SOLENOID
VALVE o
SOLENOID
VALVE
GAS
Fig. 3. Weigh cell circuit for molten salt heat-transfer system.
thickness and is resistance heated with a 60 Hz ac power supply. A
detail of the mixing chambers located at each end of the test section is
shown in Fig. A-1l, Appendix A. The electrodes connecting the test section
with the power circuit serve also as end plates of the disk-and-donut
mixing chambers. The power circuit to the test section is shown in Fig. &4,
The electrical power to the test section is supplied by a hh0/25 v, 25 kva
transformer and is measured with a General Electric watt transducer, also
‘shown in Fig. 4. The test section is insulated with a 3-in.-thick 1ayer
of vermiculite powder containedrin’afsheet metal tray. The salt reservoirs
and connecting tubes are heated by auxiliary clamsheil and Calrod heaters
placed in positions indicated in Fig. 1. A typicaljheater circuit for an
auxiliary heater is depicted in Fig. 5. h , |
The inlet and outlet salt temperatures are measured by four, 4hQ-mil-
diam, Chromel-Alumel sheathed thermocouples inserted into two wells in
each mixing chamber (Fig. A-1). The temperature distribution along the
test section is measured by a series of 24 Chromel-Alumel thermocouples
(0.005-in.~diam wire) spot welded at 1-in. intervals to the outside tube
wall. The scheme for attaching these thermocouples is shown in Fig. A-2.
Details of a salt reservoir can be seen in Fig. A-3. The interior
of these tanks as well as the test section and the mixing chambers are
stress relieved and hydrogen fired before they are assembled.
A data acquisition system provides for the automatic monitoring of
the temperatures; record is made by a papef printout-and a paper tape
punch. In this system a multichannel Vidar data recorder reads emf
signals from each thermocouple, from the weigh cells, and from the power
circuit in a sequential switching arrangement known as a "crossbar
scanner." The manufacturer claims an accuracy of better than +0.5°F
for the Vidar system. The data recording equipment is shown schematically
in Fig. 6 and in a photograph in Fig. 7.
The weigh cell and wattmeter calibration curves and a list of per-
tinent experimental equipment may berfound in Appendix A as Fig. A-l,
Fig. A-5, and Table A-1, respectively.
C.
1||-—_-|
" "
| ORNL-OWG 72-145H
£0-5A '
\D J
PANELBOARD
POTENTIAL = FRAME GROUND
HC POWER TRANSFORMER TRANSFORMER
L) — F—__T LT 173
- ’f ! ' SIGNAL
CURRENT ° 150V | WATTMETERI ' 70 VIDAR
| TRANSFORMER ] o I |
- _l 1+
) WATTMETER 1
ngsgg:ggg“ RANGE SWITCH PANEL BOARD
BUILDING - GROUND _ FRAME GROUND
Fig. 4.
Test-section power circuit for molten salt
heat-transfer experiment.
o}
ORNL-DWG 72-11542
POWER CIRCUIT
15 VAC
— e,
NEUTRAL HOT
EVI=VOLTMETER '
Eil=AMMETER
K= RELAY
VARIAC
Eil
0-150V s 0—10A
- " — —- INSTRUMENT
L If =] POWER
- | TEMPERATURE
RELAY | CONTROLLER
|
_®
HEATER
Fig. 5. Typical heat__er circuit for molten salt heat-
transfer experiments.
L]
)
"
)
a0
TE REF.
JUNCTION
COMPENSATOR
ORNL-DWG 72-11543
Fig. 6. Thermocouple circuit for molten salt heat-transfer system.
DIGITAL
7 PRINTER
A
CUNNINGHAM o VIDAR
> SCANNER »| DIGITAL
. ‘ _ { VOLTMETER
\
Y .
[ 1 L. TAPE
SEQUENTIAL PUNCH
TIMER
of data
recording equipment.
0T
-
b
®
e
"
11
OPERATING PROCEDURES
In preparation for the addition of the molten salt mixtures, the
system including the test section is heated to the desired temperature
level above the melting point of the salt mixture. Approximately 165 1b
of the molten salt is then introduced into one of the reservoirs by the
force of argon gas pressure. Salt is forced back and forth through the
test section as the operation of the apparatus is tested - for leaks,
blockages, thermocouple and data recording functioning, etc. After the
initial checkout procedure, the system is put on a standby mode by vent-
ing the gas pressure to the atmosphere and allowing the salt to siphon to
*
equal levels in both reservoirs. The standby mode is used to protect the
test-section thermocouples by minimizing the heating of the test section.
Before each run, temperatures in the test section are raised to about
1000°F over a period of 45 minutes and the salt flow is reestablished. A
fixed flow rate is established and power to the test-section heater is in-
creased to the desired heat flux. When the temperatures indicate steady-
state conditions, all parameters — power input, flow rate, and tempera-
tures — are continuously recorded. The flow of salt is reversed when one
'reservoir is nearly empty, and the heat flux is momentarily reduced to
about half the operating value to prevent a temperature excursion in the
test section at the time of zero flow. The upper range of flow rates is
limited by the time requiréd to empty one of the reservoirs. Whenever
the temperature exceeds the desired level, the system is allowed to cool
by reducing the power to the test section and other appropriate heaters.
Periodic calibrations of radial heat losses were made by measuring
the power. required to maintain an empty test section in an isothermal
condition as a function of temperature level. The information furnished
by thisd calibration is used in each run, when an isothermal check of the
test-section thermocouples is obtained at the desired temperature level
This procedure resulted in several salt leaks when a number of power
failures occurred during the standby condition. Melting of the confined
salt was invariably accompanied by rupture of the thin-walled tubing due
to the expansion of the salt upon partial melting. A better standby pro-
cedure would be to drain the salt into one reservoir, allowing unrestrained
expansion of the salt during melting if an unexpected freeze should occur.
12
with the hot salt flowing afid‘only enough heat added‘to the test section
to equal the radial heat loss. In Fig. 8, typical test-section thermo-
couple readings from an isothermal run show a scatter band of +4°F about
the average outside wall temperature. The sheathed thermocouples in the
‘mixing chambers read;slightly higher during isothermal runs and are be-
lieved to be more accurate. Their readings, therefore, provide the basis
for standardization and the tube wall readings are corrected to this
standard. " | ‘
Extensive tests were condficted to insure the reliability of the
'apparatus and experimental procedures. The first test-section tube pro-
duced erratic axial temperature patterns which did not improve with more
thermal insulation of the test section. Subsequently, the anomalous axial
temperature profiles were traced to the test section, in which a hole had
burned through the wall and had been repaired by welding. IExcessive weld
material protruding into the tube was thought to have disturbed the tem--
perature and velocity profiles. Replacement of the test section eliminated
the difficulty. , '
- Other possible sources of error were investigated during the search -
for the cause of the temperature irregularities. Electrical conduction
through the molten salt would result in additional heating of the salt,
but the ratio of the resistivity of the salt to that of the test section
is greater than 2500, indicating very little heat generated in the salt in
this manner Additional calculations of the radial temperature distri-
bution®* confirmed that not more than O. 2% of the power was expended by
electrical conduction in the salt.
Temperature variations due to free convection are believed to be
larger than those attributable to internal heating; but according to the
criterion of Shannon and DePew,® free convection in the horizontal test-
section p081t10n is insignificant compared with forced convection in the
range of Reynolds numbers described in this work.
As an additional check of nmatural-convection effects, the reactor
fuel salt experiments were repeated with the test section anchored in a
vertical position while other equipment arrangements'and operational pro-
cedures remained unchanged. The object of the change was to compare the
effects of free convection in the vertical and horizontal positions. A
ORNL DWG 69-11028
8
, tube outside wall temperature (°F)
B %)
ET
t
v
1300
3 0 5 10 15 20 2c
x, distance from inlet (1n.)_
Fig. 8. Tube wall thermocouple readings during isothermal salt flow.
14
crack developed in one of the piping connections to the test section
after 8 runs and repairs were not attempted. However, the results of
- the vertical runs did not show any difference.in the effect of free con-
vection as related to the orientatlon of the test sectlon The data are
presented later in the report and 1n‘Appendlx B. _ :
The possibility of heat conductlon losses to the electrodes at the
ends of the test section prompted calculatlons to be made based on the
conservative assumptions of max imum héat'flux and a minimum Reynolds'
numbér The results of these calculatlons show that the net heat con-
duction in the axial direction is less than 0.1% of the total heat gen-
erated in the test section at a dlstance of 0. 25 1n - from the entrance.
The electrical resistivity of the,Hastelloy N test-section tube
varies less than 1% in the temperéttre‘range-of;lbOO to 1500°F and the
heat capacity of the salt varies less than 5% ovér;fhersame temperature
raenge. The variation of the radial heat loss along 1éhgth of tube is
less than 10% and the'heat loss itself is less than 5%. A constant axial
voltage drop measured aldng the test section verified the uniformify of
the heat flux generated in the test-section fialf,and-provided a check of
~the wall thickness and tube radius variation‘as-a?ffinction of its length.'
Experiments conducted with a well-known heat-transfer salt (HTS)”
provided a final test in the new test section of the experimentél pro-
cedure. Earlier experiments® showed that HTS data are well correlated
by standard heat-transfer'equations. The experiments with HTS in the
present system demonstrated that the outside wall temperatures remained
parallel to the mean salt temperature over half of the tést;éection length,
indicating fully developed flow and a constant heat-~transfer coefficient.
In 11 runs with HIS, the experimentally determined values of the heat-
transfer coefficient were compared with those predicted by standard cor-
relations. Ten of the values of the heat-transfer coefficient were |
within’l3% of that predicted by the Sieder-Tate correlation® and the other
value was within 25%. Before the system wfis.charged with reactor salts,
the HTS was removed by extensively flushing with water and drying in
heated vacuum for 10 days.
*HTS: KNOs-NaNO,-NaNOs (44-49-7 mole ).
o
)
15
CALCULATIONS
The local coefficient of forced-convective heat transfer is defined
by the equation
b e 1)
X
(tg = t5)
where
h = coefficient of heat transfer, Btu/hr:ft®-°F; h , at position x
along tube;
heat-transfer rate to fluid, Btu/hr;
A = heat-transfer (inner) surface area, ft°;
Lo}
"
t =rtemperature, °F; tp, fluid mixed mean at any poSition; ts,
inner surface of the tube at any position x; t,, outer surface
of the tube at any position x.
Beyond the thermal and hydrodynamic entrance regibns; hX reaches an asymp-